Blog Layout

All You Need To Know About Hydraulic Shearing Services

Oct 07, 2021

Shearing is a metal fabrication process that’s used to trim and remove unwanted material from sheet metal. It involves the use of a machine or tool, such as a bench shear or a hydraulic shear to slice through sheet metal with extreme precision.


In fact, shearing doesn’t require the use of heat — sheet metal is typically sheared while cold or at room temperature — nor does it produce waste in the form of chips, making it an attractive choice for manufacturers.


In this article, we'll explore more about how metal shearing is done at metal fabrication workshops, the process of shearing, the different types of shearing machines available and the advantages of hydraulic shearing and hydraulic shearing services to those looking for it.




Firstly, how is shearing done on an industrial scale?


Shearing is performed by slicing through sheet metal with a blade-affixed machine or tool. Sheet metal is first secured between the tool’s or machine’s blades. Most shearing tools and machines have a squaring arm to control the location of the cut. After placing the sheet metal in the proper position with the squaring arm, the top blade drops to slice through the sheet metal. As the top blade comes down, the bottom of the sheet metal is pressed into the lower blade.




What are the types of shearing machines available?



a) Bench shears


One of the most common being a bench shear. Also known as a lever shear, a bench shear is a cutting tool that’s mounted to a working surface, such as a workbench. It’s small, lightweight and easy to use, though it requires the use of a stable and secure surface for mounting.



b) Guillotine shears


Guillotine machines are also used to perform shearing. Also known as a power shear, it’s a more complex shearing machine that’s powered either mechanically or hydraulically. The powered blade allows guillotine machines to slice through sheet metal faster and more effectively than a bench shear.



c) Hydraulic shears


Hydraulic shears are more efficient and easier to operate than mechanical machines, but should only be handled with care by qualified personnel. Many shearing machines have been designed with high-quality material to ensure durability for several years of use in harsh conditions without any failure.


The hydraulic swing maintains high rigidity and can operate at maximum efficiency as it has a solid, well-welded monoblock frame. This feature also helps to ensure a clean cut and high-quality service. It is used where modern design, durability, and production of 6-20mm thick sheets are required.




What are the advantages and benefits of a hydraulic shearing machine?


Hydraulic shearing machines are often made of high-quality steel, have a solid structure, and ensures efficient operation. It is one of the frame construction machines designed for all types of steel welding and metal fabrication used across any industry and requirements.


Depending on the nature of the processing requirements, the working pressure can be adjusted within certain ranges. Hydraulic guillotine shears have a centralized button control, making them easy to use. This workshop machine is used in industries dealing with the precision processing of sheet metal and sheet metal. Some of their key advantages include:


  • Its steel welded frame construction provides good stability and rigidity
  • Sheet distortion is greatly reduced through the use of an adjustable shear angle
  • Has an integrated hydraulic system with a high degree of reliability and durability
  • Rectangular blades can accommodate up to four cutting edges for a long service life
  • Uses a hand wheel to accurately, quickly, and conveniently adjust the blade gap




Looking for a hydraulic shearing machine or hydraulic shearing service? Try Choong Ngai Engineering


With Choong Ngai Engineering's veteran technicians and engineers, we can provide a start-to-end hydraulic shearing services for your many requirements regardless of your industry.


Most importantly, we'll work alongside you and your team to understand and define your exact requirements, and this process ensures that we provide the best solution to your unique maintenance requirements.


With our custom pitch blade turbine fabrication equipment and technique, we've been servicing happy customers for over 10 years. 


Learn more about our services and previous projects on our website at https://www.choongngaiengineering.com/ or contact us at choonngaiengworks@gmail.com

Industries That Benefit From Metal Stamping

7 Industries That Benefit From Metal Stamping

18 Jan, 2024
Explore the various industries that benefit from the metal stamping technique and find out how metal bending services in Malaysia aid and progress these fields.
Round Metal Fabrication Malaysia

Powder vs Liquid Coating: What Are The Differences?

15 Jan, 2024
Discover the differences between liquid and powder coating with this informative article. Find out which method is best for you based on the needs of your project.

7 Common Types Of Welding Defects And How To Prevent Them

12 Jan, 2024
Welding, the modern industrial world's "alchemy," joins metals and other substances with the skill of a surgeon and the durability of a titan. However, flaws can occur in this complex combination of heat and metal. Welding flaws are sneaky rivals that can weaken structures and jeopardise integrity. In this piece, we'll take a tour of the welding world and look for the most common mistakes. We'll examine every imperfection, from porosity to cracks, identifying their causes and exploring methods to stop them from recurring. So, whether you're an expert welder or a newbie enthusiast, come along with us as we strive to perfect our craft and make every weld a shining example of our expertise. Overlap Overlap happens when the weld's face goes past its toe. As the filler material spreads over the entire weld joint and cools, fusing to the foundation material is difficult. Proper welding is the best way to avoid the overlap welding defect. The operator may avoid overlap by keeping the welding rod held at the proper angle and moving at a moderate pace. Welding too slowly can also result in an overlap. Craters Craters are a frequent welding flaw that develops during aluminium welding. They form at the weld bead's tip. Ignoring craters will create stress points, which will ultimately cause the weld to crack. Craters can be avoided by properly terminating the weld bead. They occur when the welding is halted before a pass is completed. Additionally, craters can be avoided by filling the space between the tack welds and the weld bead. Even in the unlikely event that craters form, they can usually be repaired, provided the weld bead is intact. Simply fill in the crater by creating an arc from a point immediately beyond the hole and going back over it. Porosity

Exploring Metal Stamping and Their Benefits

11 Jan, 2024
Metal stamping is an advanced and widely utilised manufacturing process that has come a long way since its beginnings in coin-making during the 7th century. It’s used to create components for various industries such as automotive, electronics, etc., while also being able to save time and money through efficiency while ensuring precision parts of high quality are delivered. In this blog post, we’ll cover all aspects of metal stamping, including its many methods and machines involved in the process, and discuss its advantages when employed. What Is Metal Stamping? Metal stamping is a process that has been around since the seventh century when it was originally used to make coins. Today, metal stamping dies are employed to create shapes and patterns on sheet metal with high accuracy and efficiency for various industries. The advantages of this manufacturing method include: Low cost Versatility Rapid production cycles Precision results in its formation Unfortunately, certain types of metals cannot be effectively shaped using this technique, which should be taken into account by users considering such an approach. Die-stamping techniques include progressive die stamping (for mass-producing parts) and transfer punching, where punches remove material from one area at once while transferring them simultaneously onto another piece. Four-slide equipment or multi-slide presses allow complex geometries and intricate designs, among other applications. At the same time, fine blanking can deliver precise cutting dimensions due to specialised tool designs especially suited for softer materials like aluminium alloys. These technologies bring unique benefits depending on requirements and/or industry needs, making them ideal choices based on those parameters. The Various Types Of Metal Stamping Process
Sheet Metals In Architecture

Sheet Metals In Architecture: What To Know and Benefits

08 Nov, 2023
Discover architecture's elegant union of art and engineering with sheet metal fabrication. Find out the benefits that are altering the way modern buildings are built.
Metal Fabrication Safety Measures

7 Metal Fabrication Safety Measures To Remember

02 Nov, 2023
Discover the most crucial safety measures for metal fabrication in Malaysia. Learn how these precautions are vital for protecting artists in this dynamic industry.
Exploring 6 Techniques To Cut Sheet Metal

Exploring 6 Techniques To Cut Sheet Metal: What To Know

31 Oct, 2023
Discover the fundamentals of sheet metal fabrication. Find out how these cutting techniques can help you become a better sheet metal fabricator.
Ball Screw And How Are They Used

What Is A Ball Screw And How Are They Used?

27 Oct, 2023
Learn about the importance of ball screws in heavy machinery spare parts in Malaysia. Discover how these vital parts improve machinery precision and efficiency.
Sheet Metal Fabrication Used In The Automobile Industry

How Is Sheet Metal Fabrication Used In The Automobile Industry?

04 Oct, 2023
Metal fabrication in Malaysia is vital for the creation of automobiles. Read to find out more about how metal fabrication contributes to the automobile industry.
Metal Spinning And What Are Their Advantages

What Is Metal Spinning And What Are Their Advantages?

02 Oct, 2023
Metal spinning is the shaping of metal while using pressure to mould it into the desired shape. Discover the benefits of metal bending services in Malaysia.
More Posts
Share by: