Blog Layout

Shipping Container Repair And Fabrication

Nov 17, 2021

Shipping containers are designed to withstand harsh marine environments when sailing the world on top of container ships, on the back of lorries and trains, and in storage at the port. They are generally constructed from steel, with stainless steel fittings, floors that are treated to prevent rotting and paint that prevents corrosion. 


That said, as with anything that is battered, exposed to the elements and has day to day usage, it’s going to require semi regular maintenance to keep it in top condition and ensure a long life.


Containers can suffer damage when being packed, which if done incorrectly can cause dents, bulges due to over packing or other damage. Damaged containers in need of repairs may end up non-compliant with international transportation regulations such as the the International Convention for Safe Containers (CSC), 1972. If so, they then become unsafe for transportation, or unsuitable for storage and construction.


If your containers are in a poor condition, you should aim to inspect, repair and, if necessary, re-certify them as soon as possible. 


In this article, we'll explore the common types of container damage as well as a few tips to maintain your shipping container and where to find the best container repair and fabrication services.




What are the common types of container damage?



a) Physical damage


Physical damage is when cargo is damaged due to dropping, bumps, rolling, breakages, being knocked during transit, etc. Most physical damages are caused due to poorly planned stowage which includes lack of proper lashing, dunnage, or chocking materials being used.



b) Water damage


Wet damage occurs when the cargo is exposed to water, wet conditions, and seawater ingress into the container. Cargo is often moved through different climatic zones due to which moisture within the container condenses into water droplets and causes “container rain” and damages the cargo. This can also result in the rusting and corrosion of the container walls. It is caused due to the lack of proper desiccants, ventilated containers, damaged sealing gaskets, holes in the container, and flooded ship holds.



c) Contamination damage


Cargo can be contaminated through pollution, poisoning, inadequate cleaning, or exposure to weather elements rendering it unusable. Contamination can occur in both liquid and solid cargoes. It is caused due to improper storage of cargo before shipment, inadequate cleaning after a previous cargo, or lack of proper separation of goods in the same cargo space.



d) Reefer related damage


A refrigerated container or reefer is a shipment that requires the temperature to be controlled, monitored, and maintained within specific limits for the transportation of temperature-sensitive cargo. The cargo damage could occur due to reefer equipment failure, improper setting of temperature, improper stowage or mishandling, power failure, and lack of proper air circulation.



e) Infestation damage


Infestation damage is caused by the presence of insects or animals, especially rodents in a cargo. Infestation damage can also lead to contamination damage due to the presence of droppings, parasites making cargo unsafe and unsuitable for further consumption. The damage can also cause delay of cargo as health authorities will need to inspect the cargo.




Tips to maintain your shipping container



i) Inspect the container roof


The first step in shipping container maintenance is to inspect the roof of the container thoroughly. If you’ve purchased a second-hand container, chances are the roof has been dented due to the containers being stacked on top of each other. Deep dents can collect rainwater and lead to corrosion if not addressed.



ii) Treat rusted areas immediately


Plenty of shipping container customers trick their customers into believing that shipping containers are rustproof, especially those made from steel panels. While steel does exhibit higher corrosion-resistant 

properties compared to other forms of steel, it’s not completely rustproof. 



iii) Lubricate the container doors


Shipping containers are pretty straightforward in that they only have a couple of moving parts. This includes the door hinges themselves and these parts require regular cleaning and inspection. 




Looking for container repair and fabrication? Try Choong Ngai Engineering


With Choong Ngai Engineering's veteran technicians and engineers, we can provide a start-to-end manufacturing and troubleshooting process of repairing and fabricating your shipping container.


Most importantly, we'll work alongside you and your team to understand and define your exact requirements, and this process ensures that we provide the best solution to your unique maintenance requirements.


With our custom fabrication equipment and technique, we've been servicing happy customers for over 20 years. Learn more about our services and previous projects on our website or contact us at https://www.choongngaiengineering.com/

Industries That Benefit From Metal Stamping
18 Jan, 2024
Explore the various industries that benefit from the metal stamping technique and find out how metal bending services in Malaysia aid and progress these fields.
Round Metal Fabrication Malaysia
15 Jan, 2024
Discover the differences between liquid and powder coating with this informative article. Find out which method is best for you based on the needs of your project.
12 Jan, 2024
Welding, the modern industrial world's "alchemy," joins metals and other substances with the skill of a surgeon and the durability of a titan. However, flaws can occur in this complex combination of heat and metal. Welding flaws are sneaky rivals that can weaken structures and jeopardise integrity. In this piece, we'll take a tour of the welding world and look for the most common mistakes. We'll examine every imperfection, from porosity to cracks, identifying their causes and exploring methods to stop them from recurring. So, whether you're an expert welder or a newbie enthusiast, come along with us as we strive to perfect our craft and make every weld a shining example of our expertise. Overlap Overlap happens when the weld's face goes past its toe. As the filler material spreads over the entire weld joint and cools, fusing to the foundation material is difficult. Proper welding is the best way to avoid the overlap welding defect. The operator may avoid overlap by keeping the welding rod held at the proper angle and moving at a moderate pace. Welding too slowly can also result in an overlap. Craters Craters are a frequent welding flaw that develops during aluminium welding. They form at the weld bead's tip. Ignoring craters will create stress points, which will ultimately cause the weld to crack. Craters can be avoided by properly terminating the weld bead. They occur when the welding is halted before a pass is completed. Additionally, craters can be avoided by filling the space between the tack welds and the weld bead. Even in the unlikely event that craters form, they can usually be repaired, provided the weld bead is intact. Simply fill in the crater by creating an arc from a point immediately beyond the hole and going back over it. Porosity
11 Jan, 2024
Metal stamping is an advanced and widely utilised manufacturing process that has come a long way since its beginnings in coin-making during the 7th century. It’s used to create components for various industries such as automotive, electronics, etc., while also being able to save time and money through efficiency while ensuring precision parts of high quality are delivered. In this blog post, we’ll cover all aspects of metal stamping, including its many methods and machines involved in the process, and discuss its advantages when employed. What Is Metal Stamping? Metal stamping is a process that has been around since the seventh century when it was originally used to make coins. Today, metal stamping dies are employed to create shapes and patterns on sheet metal with high accuracy and efficiency for various industries. The advantages of this manufacturing method include: Low cost Versatility Rapid production cycles Precision results in its formation Unfortunately, certain types of metals cannot be effectively shaped using this technique, which should be taken into account by users considering such an approach. Die-stamping techniques include progressive die stamping (for mass-producing parts) and transfer punching, where punches remove material from one area at once while transferring them simultaneously onto another piece. Four-slide equipment or multi-slide presses allow complex geometries and intricate designs, among other applications. At the same time, fine blanking can deliver precise cutting dimensions due to specialised tool designs especially suited for softer materials like aluminium alloys. These technologies bring unique benefits depending on requirements and/or industry needs, making them ideal choices based on those parameters. The Various Types Of Metal Stamping Process
Sheet Metals In Architecture
08 Nov, 2023
Discover architecture's elegant union of art and engineering with sheet metal fabrication. Find out the benefits that are altering the way modern buildings are built.
Metal Fabrication Safety Measures
02 Nov, 2023
Discover the most crucial safety measures for metal fabrication in Malaysia. Learn how these precautions are vital for protecting artists in this dynamic industry.
Exploring 6 Techniques To Cut Sheet Metal
31 Oct, 2023
Discover the fundamentals of sheet metal fabrication. Find out how these cutting techniques can help you become a better sheet metal fabricator.
Ball Screw And How Are They Used
27 Oct, 2023
Learn about the importance of ball screws in heavy machinery spare parts in Malaysia. Discover how these vital parts improve machinery precision and efficiency.
Sheet Metal Fabrication Used In The Automobile Industry
04 Oct, 2023
Metal fabrication in Malaysia is vital for the creation of automobiles. Read to find out more about how metal fabrication contributes to the automobile industry.
Metal Spinning And What Are Their Advantages
02 Oct, 2023
Metal spinning is the shaping of metal while using pressure to mould it into the desired shape. Discover the benefits of metal bending services in Malaysia.
More Posts
Share by: